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Custom OEM / ODM · MOQ 50 pcs

Custom Printed Burkini Manufacturer

Custom printed burkini sets with unique patterns, vibrant colors, and personalized designs tailored to your brand collection.

Printed Burkini Sets
MOQ100 sets per print
LEAD TIME20-28 days including print production
SAMPLE TIME10-14 business days
FABRICPolyester Spandex optimised for sublimation
SIZE RANGES-4XL
FUNCTIONSColorfast print - UPF 50+ - Quick dry - Non-transparent
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Print is what differentiates a modest swim brand in a category dominated by black and navy. A well-executed printed burkini commands a materially higher retail price than a solid, and it photographs far better for social and marketplace listings. The production challenge is placement: a burkini has large panels across the tunic, sleeves, and legs, and a print scaled for a bikini will look chaotic when it wraps a full-length garment.

Print Approaches We Offer

All-over prints covering tunic, sleeves, and leggings uniformly. Panel prints where the tunic carries the pattern and the leggings stay solid — this is the strongest-selling configuration because it balances visual interest against cost. Border and hem prints that frame the garment edges. Placement prints positioned deliberately at the chest, shoulder, or hem. Ombre and gradient effects that transition down the body. Coordinated print families where several styles share a motif at different scales, letting you build a collection from one artwork investment.

Fabric and Print Technology

Sublimation printing on polyester spandex is the core method — the dye bonds into the fibre so there is no surface layer to crack, peel, or fade, which matters enormously in a garment exposed to chlorine and UV. Print turnaround is 2-3 days once artwork is approved. Digital pigment printing is available for nylon bases where a softer hand is required. We supply a printed strike-off for color approval before bulk printing, and we recommend approving it physically rather than on screen, since screen color and dyed fabric never match exactly.

Construction & Craftsmanship Details

Printed burkinis are constructed to the same standard as classic sets — flatlock seams throughout, power-mesh lining at bust and seat, encased elastic at cuffs and waist, weighted or slit tunic hem. The additional consideration is print continuity at the seams. Where a print runs across a side seam or shoulder join, we match the pattern at the pattern-cutting stage. This is skilled work and it is the difference between a printed garment that looks designed and one that looks assembled from offcuts. Opacity is verified wet, as with all our modest swim production.

Artwork and Design Support

We accept artwork as AI, PSD, or high-resolution TIFF at 300 dpi. If you supply a concept or reference rather than production-ready art, our design team can develop the repeat, adjust the scale for garment panels, and prepare the print file — this service is included during sampling for confirmed orders. We also maintain an in-house print library of botanical, geometric, abstract, and traditional motif families that can be recolored to your Pantone specification with no additional print development cost or minimum.

Sizing & Fit Development

Grading runs S-4XL. Print scale must be checked across the size range — a motif that reads correctly on a size S tunic can look sparse on a 4XL, and we adjust placement mapping per size where the difference is visually significant. This is a detail most factories skip, and it shows on the largest sizes. Fit development otherwise follows the classic burkini process, with samples recommended in a mid and a large size.

Packaging & Shipping

Printed sets pack as three-piece units with component and size labelling. Because print collections typically involve multiple colorways, cartons are labelled by print name and size breakdown to simplify warehouse intake. All freight modes available with full export documentation.

Customization Options

Want to take it further? Read our custom bikini manufacturing guide or see all custom swimwear options.

Who Is This For

Design-led modest swim brands · Premium burkini labels · Social-first DTC brands · Marketplace sellers needing visual differentiation

Sampling & Pricing Policy

Sample fee$50 per style (1 pc) — shipping prepaid
Special fabrics / complex techniquesPrice on request
Sample fee refundFully refunded when bulk order ≥ 100 sets per style

Frequently Asked Questions

What is the minimum for a custom print?

100 sets per print. Below that, our in-house print library can be recolored to your Pantone specification with no additional minimum.

Will the print fade or peel over time?

No. Sublimation bonds the dye into the fibre rather than sitting on the surface, so there is nothing to crack or peel even with heavy chlorine and UV exposure.

Can you develop artwork if I only have a concept?

Yes. Our design team develops the repeat, adjusts scale for garment panels, and prepares production files. This is included during sampling for confirmed orders.

Do prints match across the seams?

Yes, where the design requires it. Pattern matching is handled at the cutting stage across side and shoulder seams.

What artwork format do you need?

AI, PSD, or high-resolution TIFF at 300 dpi. We supply a physical printed strike-off for color approval before bulk.

How much longer does a printed order take?

20-28 days versus 18-25 for solids. Print turnaround itself is 2-3 days once artwork is approved.

Factory-direct pricing, sampling in 7–10 days, and photo updates at every production stage.

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