Classic Burkini Sets
Custom classic burkini sets featuring elegant designs, comfortable fabrics, and private label options for modest swimwear brands.
View Details →Custom OEM / ODM · MOQ 50 pcs
Custom Sport Burkini Manufacturer
Custom sport burkini sets designed with flexible fabrics, activewear-inspired styles, and performance features for modest swimmers.
| MOQ | 50 sets per style per color |
| LEAD TIME | 18-25 days for bulk production |
| SAMPLE TIME | 2-3 weeks |
| FABRIC | Performance Polyester Spandex, PBT chlorine-resistant blends |
| SIZE RANGE | S-4XL |
| FUNCTIONS | Compression fit - Chlorine resistant - UPF 50+ - Quick dry |
Sport burkinis serve women who genuinely swim — lap swimmers, swim-class participants, lifeguards, and competitive athletes who need modest coverage without hydrodynamic penalty. This is a different product from a leisure burkini: the fit is closer, the fabric is more technical, and the construction has to survive daily chlorine exposure. Brands entering swim clubs, schools, and municipal pool programs need this build rather than the classic tunic silhouette.
Styles We Manufacture
Fitted long-sleeve swim tops with a shorter tunic length that reduces drag. Full-length compression leggings with flatlock panelling. Integrated one-piece body suits with attached leg coverage for the closest possible fit. Zip-front rash-style tops for easy on and off when wet. Hooded and separate-cap configurations. Two-tone panel constructions that read as sportswear rather than modest wear, which matters for customers who want to look like every other athlete on the pool deck.
Fabric Options
PBT and polyester blends are the correct choice for chlorine-heavy environments — they resist degradation far better than standard nylon elastane and hold shape through daily pool use. Performance polyester spandex with a compression weave supports muscle and reduces drag. All fabrics carry UPF 50+ and are tested for colorfastness under repeated chlorine exposure. For training-focused ranges we can specify higher-density knits at 220-240 gsm that resist stretching out over a season.
Construction & Craftsmanship Details
Every seam is flatlock — non-negotiable in a garment worn for extended swimming. Panel placement follows athletic construction principles, with seams positioned along muscle lines rather than across friction points. Cuffs and ankle openings use silicone-backed elastic so sleeves and legs stay put during stroke movement. Bust support is built with a compression shelf and optional removable cups. Zips are chlorine-rated with a full internal guard. The waistband on separate leggings is wide and encased so it does not roll during kick. Bar tacks reinforce every stress point, particularly at the shoulder and hip where an active swimmer generates the most load.
Customization & Branding
Sport burkinis suit color blocking and panel contrast better than print, and this also aligns with how athletic customers expect performance product to look. Team and club colors can be matched to Pantone with lab dips. Logos apply as heat transfer, silicone patch, or sublimation directly into the fabric — sublimated logos are recommended for club programs since they never peel. Numbering and name customisation is available for team orders. Branding attaches with tagless heat-transfer labels since anything sewn in becomes an irritant during repeated training.
Sizing & Fit Development
Grading runs S-4XL with a closer athletic fit than the classic burkini block. Compression garments require accurate fit development — too loose and they create drag, too tight and range of motion suffers. We recommend fit-testing on a swimmer in water rather than approving on a static model, since shoulder rotation through a full stroke reveals fit problems that a fitting-room check will miss. Custom team size charts are supported for club and school programs.
Packaging & Shipping
Sets pack together with component labelling. For club and team orders we can pack per athlete with name labels, which removes distribution work at your end. Cartons are labelled by size breakdown. All freight modes available with full export documentation.
Customization Options
- Fitted tops with reduced tunic length for lower drag
- Compression leggings with athletic panel placement
- Integrated one-piece body suit configuration
- Chlorine-rated zip fronts with internal guard
- Silicone-backed elastic at cuffs and ankles
- Compression shelf bust support with optional cups
- PBT chlorine-resistant fabric for daily pool use
- Sublimated logos and team numbering
- Per-athlete packing for club orders
Want to take it further? Read our custom bikini manufacturing guide or see all custom swimwear options.
Who Is This For
Swim clubs and schools · Athletic modest swim brands · Municipal pool programs · Lifeguard and instructor uniforms
Sampling & Pricing Policy
| Sample fee | $50 per style (1 pc) — shipping prepaid |
| Special fabrics / complex techniques | Price on request |
| Sample fee refund | Fully refunded when bulk order ≥ 100 sets per style |
Frequently Asked Questions
How is a sport burkini different from a classic one?
Closer fit, shorter tunic length to reduce drag, compression fabric, and chlorine-resistant PBT blends built for daily swimming rather than leisure wear.
Will it survive daily chlorine exposure?
Yes. PBT and polyester blends resist chlorine degradation far better than standard nylon elastane, which is why we specify them for training use.
Can you produce team or club orders with names and numbers?
Yes. Sublimated numbering and name customisation are available, and we can pack per athlete with individual labels.
Does the compression fit restrict movement?
Not when fitted correctly. We recommend in-water fit testing through a full stroke cycle before bulk approval, since static fitting misses rotation issues.
Is a one-piece version available?
Yes. An integrated body suit with attached leg coverage gives the closest fit and lowest drag of any configuration we produce.
What is the MOQ?
50 sets per style per color. Team programs with multiple colorways are quoted per configuration.
Factory-direct pricing, sampling in 7–10 days, and photo updates at every production stage.
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