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Custom OEM / ODM · MOQ 50 pcs

Custom Sarong & Beach Cover-Up Manufacturer

Custom sarongs and beach cover-ups designed with unique prints and styles for your swimwear collection.

Sarongs & Cover-Ups
MOQ50 pcs per style per color
LEAD TIME12-18 days for bulk production
SAMPLE TIME2-3 weeks
FABRICRayon, cotton blends, chiffon, lightweight viscose
SIZE RANGEOne-size and S-XL
FUNCTIONSLightweight - Fast drying - Soft drape
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Cover-ups are the highest-margin add-on in swimwear. They cost less to produce than a swimsuit, carry a comparable retail price, and turn a single-item purchase into a set. Running your swim print across a matching sarong or kaftan is one of the simplest ways to lift average order value without acquiring a new customer.

Styles We Manufacture

Classic rectangular sarongs and pareos with fringed, rolled, or straight hems. Wrap skirts with tie closures and built-in waistbands. Kaftans in short and maxi lengths, with V-neck, keyhole, or open-front constructions. Beach dresses in shift, tiered, and bodycon-mesh silhouettes. Kimono-style open robes with fluted or bell sleeves. Crochet and open-knit cover-ups for texture-led collections. Beach pants and matching co-ord sets, which have grown strongly as resort-wear demand shifts toward two-piece non-swim looks.

Fabric Options

Rayon and rayon-cotton blends give the fluid drape that defines a good sarong. Chiffon and georgette work for sheer, floaty styles. Lightweight viscose handles digital print exceptionally well and holds color through wash. Cotton gauze and crinkle cotton suit natural, texture-focused collections. For mesh and crochet builds we use a stable open-knit that resists snagging. All fabrics are selected for fast drying and low bulk in a beach bag.

Construction & Craftsmanship Details

Lightweight fabrics punish poor finishing, so hems are the priority. We use rolled hems, double-needle hems, or a narrow coverstitch depending on the fabric weight. Shirring at the waist or chest is inserted with elastic thread during sewing for even gather. Tie closures use self-fabric with sealed ends. Sleeve and neckline edges are bias-bound rather than raw-serged. Side seams on sheer fabrics run French seams so no raw edge shows through. Tassels, fringe, and pom-pom trims are hand-attached where specified.

Customization & Branding

Digital printing is the core of this category — tropical floral, botanical, abstract, and hand-painted artwork all reproduce cleanly on viscose and rayon. Matching a cover-up print to your swim styles requires scale adjustment, since a motif sized for a bikini will read as noise on a maxi kaftan; we handle that mapping during sampling. Branding uses woven labels, printed care labels, custom hangtags, and branded packaging. Trims such as tassels, wooden beads, and shell buttons are available for artisanal positioning.

Sizing & Fit Development

Sarongs and pareos are typically produced one-size, which keeps SKUs simple and inventory risk low. Kaftans and beach dresses grade S-XL, with generous ease built in. Beach pants require proper grading with attention to rise and inseam. For one-size items we recommend confirming the finished width and length dimensions on sample, since drape behaviour changes noticeably between fabric weights.

Packaging & Shipping

Cover-ups fold flat and ship efficiently, which makes them attractive freight-wise compared with structured garments. Each piece is packed in a poly bag with hangtag. Sets pairing a cover-up with swim pieces can be packed together as a single retail unit. Standard export documentation and all freight modes are available.

Customization Options

Want to take it further? Read our custom bikini manufacturing guide or see all custom swimwear options.

Who Is This For

Resort and holiday brands · Swim brands raising AOV · Boutique and artisanal labels · Hotel and spa retail

Sampling & Pricing Policy

Sample fee$50 per style (1 pc) — shipping prepaid
Special fabrics / complex techniquesPrice on request
Sample fee refundFully refunded when bulk order ≥ 100 sets per style

Frequently Asked Questions

Can cover-ups match my swimwear prints exactly?

Yes. We adjust the print scale for the larger garment so the motif reads correctly, then color-match across both fabric bases.

Should I produce one-size or graded sizing?

Sarongs, pareos, and kimonos work well one-size and keep inventory simple. Kaftans, dresses, and beach pants should be graded S-XL.

What fabric drapes best for a maxi kaftan?

Lightweight viscose or rayon blends. Chiffon works for sheer overlay styles but needs French seams to look premium.

Is the MOQ the same as swimwear?

Yes — 50 pcs per style per color, with custom prints starting at 100 pcs.

Do you offer crochet or hand-finished trims?

Yes. Crochet panels, tassels, fringe, and beaded trims are all available. Hand-finished elements add 3-5 days to production.

How fast is production for cover-ups?

12-18 days for bulk, slightly faster than structured swimwear because construction is simpler.

Factory-direct pricing, sampling in 7–10 days, and photo updates at every production stage.

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